Regarding rusted nuts and bolts, saw an interesting response in another forum I visit (Chevrolet SSR) on a variety of lubes used to break the rust. Since you "rounded" the head on your project, it may be too late. However, I've cut and will paste the response below. Sounds like some useful info that I have not tried myself, but maybe others have and can chime in. Sorry for the length of the article.
Here goes:
"From my experience in restoring antique trucks I tried most of the typically referenced penetrations sold. I found that none worked better than a concoction an old time restorer recommended. It was a 50:50 mix of automatic transmission fluid and acetone. I never had it fail me in breaking loose countless “frozen” nuts and bolts.
"Machinist's Workshop" recently published information on various penetrating oils. The magazine reports they tested these products for "break out "torque" on rusted nuts and bolts. A subjective test was made of popular penetrating oils, with the unit of merit being the torque required to remove the nut from a "scientifically rusted" bolt.
Average torque load to loosen nut:
No Oil used .........................516 foot pounds
WD-40 ..................... .........238 foot pounds
PB Blaster ..........................214 foot pounds
Liquid Wrench .......................127 foot pounds
Kano Kroil ..........................106 foot pounds
ATF/Acetone mix..................... 53 foot pounds
The ATF/Acetone mix is a "home brew" mix of 50/50 automatic transmission fluid and acetone. Note this "home brew" released bolts better than any commercial product in this one particular test. Our local machinist group mixed up a batch, and we all now use it with equally good results. Note also that Liquid Wrench is almost as good as Kroil for 20% of the price. ATF/Acetone mix is best, but you can also use ATF and lacquer thinner in a 50/50 mix. ATF = Any type of Automatic Transmission Fluid."